Amada Saw Manual

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Amada has developed a unique carbide-tipped circular saw that cuts cleanly and virtually burr free. Capable of Cutting a Variety o Metal Materials This machine can cut a wide variety of materials including round bar and flat bar in a range of materials like mild steel, stainless steels, tools steels and nonferrous materials. Bandsaws: Amada Saw. Saw Service of America is a full line distributor of Amada bandsaw machines and sawing products. Amada bandsaw machines are available in semi or fully automatic and from 10” to 40” capacity. Saw Service stocks Amada bandsaw at our location and can provide parts and service for repair Amada saws.

Vertical Tilt-Frame Band Saws

Alternative Parts & Service Your Original AMADA Alternative For Quality Replacement Parts & Service Alternative Parts, Inc. Is the manufacturer and distributor of replacement parts for Amada Machinery. The company was founded to provide you with another source of obtaining parts for your equipment. Since inception, they have. Quality Aftermarket Replacement Part for Amada Band Saw. R Fixed Insert Side Guide 1 1/4 - AMADA 1105281. Ref: Mfg Part Number P Lexas 250-E047. Replacement Amada 1.25 Inch Blade Guides for HA250, HDA250, H250SA. Sawblade.com is a vertically integrated company, producing our own blades, replacement parts and machines. This manual has been prepared to acquaint you with the installation, oper­ ation and maintenance procedures of your Amada machine. It is urged that this manual be read carefully for a thorough understanding of the machine to ensure long life and safe, efficient operation.

  • Automatic Indexing
  • ± 60° Miter
  • Hydraulic
  • Metal Cutting
  • High-Speed Bandsaw
  • Programmable Control
Amada saw parts manualSaw

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14.5' x 13.5', 13.5' Round
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14.5' x 7.75', 7.75' Round
5 H.P. electric with sensor less vector control for smooth acceleration and full torque.
Infinitely variable: 60 to 400 fpm. Blade speed can be automatically set when material is selected.
For miter cutting up to 60° left and right of vertical. Electrically powered, chain driven, with encoder feedback and Amada Marvel PC3 controller.
Adjustable 0° or 3° forward approach angle, for notching, or increased efficiency in cutting of structural materials. Must specify if 0° or straight column set up is desired as the machines are by default shipped from the factory in 3° Canted Column
Direct Force Sensing Electric Ball Screw Feed which combines more consistent feed force with greater control, 0 - 300 lbs, column travels on re-circulating linear ball ways. Feed pressure can be automatically set when material is selected.
Automatically senses resistance as the column returns and stops to prevent blade damage.
16' Long x 1.25' Wide, .042'. One Welded-Edge Band is furnished with each machine as part of standard Start-up supplies.
Patent pending Rotating Easy Load Combination Carbide and Ball Bearing Roller guides with self tensioning design.
Hydraulically controlled, 35,000 psi. max. Machine equipped with automatic blade break / blade stall shut off switch.
Hydraulically positioned and locking, travels on linear guides, controlled through PC3 touch screen control.
Hydraulic, half stroking with 6.7' High x 11.4' Wide 60° faceplates. Optional variable vise pressure available.
Built-in Flood system, available with Drop Lubrication system, including chip pan with chip removal ramp.
One ball bearing roller on the entry side of the machine bed.
Washes away chips from hard-to-get-at places reducing clean-up time.
The Automatic Bar Feed design features a 48' stroke length with indexing speeds of up to 70 ft./min., and creep speeds of 33 in./min. The bar feed vise is electrically driven and combines precision double ball screws with preloaded re-circulating ball linear guides, resulting in positioning accuracy of ± .005' per index. The vise itself is hydraulically clamped to prevent material slippage. Material can also be fed through the machine manually in both directions using the shuttle vise. Optional outboard and second machine vises are available.
Provides a Programmable Logic Control Unit with an 9' color, touch screen display. The control features graphical part programming with memory for up to 500 jobs and parts, as well as a material selection chart and customizable material library. Both blade speed and feed force are automatically set according to material type for optimal cutting performance. Job features include Inch/Metric capability, out-of-stock shut down device, a fast cut job option and expanded memory storage using removable media. Also includes Jammed Blade Protection that senses resistance as the column returns and stops to prevent blade damage.
Opposite Hand or Right-to-Left work entry available.
Main Drive: 5 H.P., Coolant Pump: 1/8 H.P., Hydraulic Pump: 2 H.P.
IEC fused disconnect switch and magnetic motor starters with overload and low-voltage protection. Power supply provides low voltage control to all push buttons at operator's control panel and machine lighting circuits. PLC control and drives mounted in moisture-tight compartment with vibration isolation mountings. Electrical Equipment conforms to National Electrical Code NFPA 79. The Electrical Control Panel is U.L. Labeled.
The bar feed vise is upgraded to be servo driven with encoder feedback.
Automatically positions the guide arm to the part material and prevents guide arm contact with the vises.
Right-to-Left instead of Left-to-Right normally furnished.
Manually operated hand crank “scraper type”
In place of standard chip ramp. Includes one chip box.
Automatic motorized “scraper type” chip conveyor in place of standard chip ramp. Includes drive motor with gear reduction and automatic shut off.
Enables hydraulic pressure of work holding vises to be adjusted as required. Includes hydraulic pressure gauge.
5’0” LONG, with five ball bearing rollers, 2.5” diameter, spaced on 12” centers, two stands, one end stop, and mounting bracket.
5’ 0” LONG, five ball bearing rollers, 2.5” diameter, spaced on 12” centers, one stand, attached to 8/F055, for use on either loading or discharge side of machine.
First Section Dead Roller Conveyor - Free Standing
5’ 0” long with five ball bearing rollers, 2.5” diameter, spaced on 12” centers, two stands, and one end stop.
5’ 0” long with five ball bearing rollers, 2.5” diameter, spaced on 12” centers, wit
For added support; can be installed between standard rollers
ManualSaw

NC Controlled Full Automatic Metal Cutting Band Saw HA400W

Productivity Features

Saw Head Frame

The rigid 'C' section frame carries the mountings for the two band wheels, heavy duty worm drive gear reducer, the band drive motor and saw guide arm mounting supports.

Band Wheels & Drive System

The band wheels are cast iron for long, productive life. The deflection free 9.4 inch (240 mm.) wheel spindles ensure the wheels run true regardless of tension stress or cutting loads. The spindle assemblies incorporate tapered roller bearings for greater rigidity and long service life. The wheel tracks the blade so that the back of the band is contacts the wheel flanges to support the band. The drive motor is coupled to the transmission through a variable speed pulley.

Drive Wheel Transmission

The drive wheel transmission is designed and built by Amada to provide high efficiency speed reduction, which requires no external cooling, to deliver more power to the large diameter drive shaft. This shaft ensures that this developed torque is transferred to the blade with no strobing, enabling the machine to efficiently cut high alloys as well as free machining materials.

Pressure/Flow Feed Control

The drive wheel transmission is designed and built by Amada to provide high efficiency speed reduction, which requires no external cooling, to deliver more power to the large diameter drive shaft. This shaft ensures that this developed torque is transferred to the blade with no strobing, enabling the machine to efficiently cut high alloys as well as free machining materials.

Amada Saw Manual Instructions

Idler Wheel Motion Detector

The wheel motion detector will turn off the blade drive in the case where a blade breaks or is jammed in the work piece. This feature also prevents premature wear on the drive wheel from a stalled band.

Automatic, Powered Chip Conveyor

The electrically powered chip conveyor auger automatically removes the saw chips from the saw while draining the cutting fluid back into the fluid reservoir. The automatic chip conveyor greatly reduces cleanup time and enables the machine to run longer without operator cleanup.

Full Stroke Vise Clamping

The work holding and index vise cylinders are both full stroke which eliminates the manual setting of the clamping jaw for the work width.

Narrow Profile Front Vise

The narrow front vise assembly reduces the butt end remnant to a minimum of 0.3 in. (8 mm.)

Machine Standard Features

  • Auto Trim Cut
  • Blade Deviation Monitor
  • Chip Conveyor
  • Full Stroke Vises
  • Motion Detector
  • NC Back Gauge
  • Pressure Flow Valve
  • Self Diagnostics
  • Variable Blade Speed Drive
  • Wheel Cover Limit Switch

Optional Accessories

Amada Saw Manual

  • Return Conveyor
  • Roller Table 6.5 ft
  • Roller Table 10 ft
  • Vertical Clamps
  • Vise Pressure Control

Video Overview

Brochure Download

For Further Information

Machine Quote for Saws and Milling(847)-285-4800 ext 606

Amada Saw Manual 2

Specifications may change without notice at the sole discretion of Amada's Engineering Department.

Capacity

Cutting CapacityRound (Diameter)1.18' - 16.54' 30 - 420 mm
Rectangle (W x H)16' x 16'400 x 400 mm
Work Load Capacity5511 lbs.2500 kg.

Blade and Vise Operation

Saw BladeDimensions (L x T x W)15' x 0.050' x 1-1/2'4570 x 1.3 x 41 mm
Blade Speed50-295 ft./min, 60Hz Stepless15-90 m/min, 50/60Hz Stepless
Tension ControlHydraulic
Blade ControlTop Limit SettingAutomatic Setting with Quick Approach Feeler
Cutting ControlHydraulic Pressure Flow Control Valve
Vise OperationTypeFront and Rear Vise
ControlHydraulic Full-Stroke Cylinder

Amada Saw Manual

Motors

MotorsSaw Blade Motor8 HP5.5 kW
Hydraulic Pump Motor2 HP1.5 kW
Cutting Fluid Pump Motor1/4 HP0.18 kW

Power Requirements

Power RequirementsPower Supply Voltage

AC220±10%, 3 PH, 60 Hz
(Or AC440V, 3 PH, 60 Hz)

Power Requirement12.8 kVA

Cutting Fluid and Hydraulic

Cutting FluidTank Capacity31.5 gal.120 Liters
Pump TypeElectric
HydraulicTank Capacity10.5 gal.40 Liters
Pressure Setting498 psi3.5 MPa(35 kgf/cm)

Chip Disposal

Chip DisposalChip Conveyor

Material Index

Material IndexIndex MechanismShuttle Type
Stroke19.6'500 mm
Length0.39' - 999.999'10 - 9999.9 mm'
Number of Input Station1-99
Number of Cut Off Pieces1-999
Remnant Length3'76 mm

Dimensions and Weight

Machine Dimensions (W x L x H)Head Up Position95.5' x 106.3' x 95.5'2426 x 2701 x 2425 mm
Head Down Position90.0' x 106.3' x 62.4'2285 x 2701 x 1585 mm
Table Height (Above Floor)31.5'800 mm
Machine Weight4851 lbs.2200 kg.

Amada Saw Manual Model

Specifications may change without notice at the sole discretion of Amada's Engineering Department.

Categories

  • Saw Machines
  • Milling
  • Grinders